How Many Foam Layers Are Included Per Case Size?

Each set has a pre-cut cube layer, egg-crate lid foam and a cushioning base layer. The number of layers varies by case type; B&W does not publish a count.

What Tools Are Needed for Customisation?

No tools required. Optional: chalk or pencil for marking and a ruler for precise layouts.

Will the Foam Degrade Over Time?

B&W publishes no ageing, material or temperature data for the foam. The case itself is rated from -30 °C to +80 °C. This set is the replacement if your inserts wear.

Can I Trim Foam for Non-B&W Cases?

B&W makes these sets for its own cases only. In our experience the base layer can be trimmed with a sharp knife to fit another case of similar size.

How Does This Compare to Custom-Cut Foam?

Pick & pluck foam can be changed by hand in the field. Custom-cut foam gives an exact fit but has to be ordered: B&W's custom inlays need a minimum of 10 pieces, with about 10 working days for a sample and about 20 for production.

Which B&W Cases Work with These Foam Inserts?

Pick & pluck (SI) sets are offered for B&W outdoor.case Types 500 to 6800. For Type 7800 and the largest types, where B&W lists plain foam layers (FI), check with us.

How Do I Customise Foam for Different Equipment Sizes?

Place items on the top layer, mark the outline, then pluck out the pre-cut cubes by hand. Deeper cavities use additional cube layers.

Can I Reuse Removed Foam Cubes?

Yes. Store spare cubes for future adjustments or additional padding needs.

Is the Foam Water-Resistant?

B&W publishes no water-resistance data for the foam. Water and dust protection come from the IP67-rated case itself.

Does the Foam Resist Chemicals and Solvents?

B&W publishes no chemical-resistance data for the foam. If your equipment may carry oils or solvents, clean it before packing or contact us about custom inlays.

B&W Zupfschaumstoff für Case Type 1000 (BWSI/1000)

Overview

B&W Pre-Cut Foam Inserts (SI) let you shape the inside of an outdoor.case to your equipment. The cubed foam fills the case base and can be plucked out to suit each item, and egg-crate foam protects the equipment from the lid.

Choose the insert for your case type. The Detailed Description tab lists the part number for each type from Type 500 to Type 7800, and the case references of most older types from Type 10 to Type 70.

Why Engineers Choose the Zupfschaum

Field-Ready Protection

Custom compartments ensure delicate tools and instruments remain secure in transit

Simplified Customisation

Hand-remove cubes to quickly adapt layouts without specialised tools

One Insert, Many Cases

Universal design covers all B&W case sizes, reducing SKUs and simplifying inventory

Für die B&W Koffer gibt es bei uns ein Ersatzset aus Zupfschaumstoff zu kaufen.

Auf diese Weise können Sie einen neuen Schaumstoffeinsatz herstellen, um Änderungen vorzunehmen oder den Zweck des Koffers völlig zu ändern.

Spezifikationen für Produkt Zupfschaum
General Information
Part Number (SKU)	BH3.2809
Manufacturer	B&W International GmbH
Physical and Mechanical
Weight	0.5 kg
Other
EAN	5055383693214

Engineer Q&A

Questions and Answers

10 questions

How Many Foam Layers Are Included Per Case Size?

Each set has a pre-cut cube layer, egg-crate lid foam and a cushioning base layer. The number of layers varies by case type; B&W does not publish a count.

Answered by John LeggUpdated 8 Oct 2026
What Tools Are Needed for Customisation?

No tools required. Optional: chalk or pencil for marking and a ruler for precise layouts.

Answered by John LeggUpdated 8 Oct 2026
Will the Foam Degrade Over Time?

B&W publishes no ageing, material or temperature data for the foam. The case itself is rated from -30 °C to +80 °C. This set is the replacement if your inserts wear.

Answered by John LeggUpdated 8 Oct 2026
Can I Trim Foam for Non-B&W Cases?

B&W makes these sets for its own cases only. In our experience the base layer can be trimmed with a sharp knife to fit another case of similar size.

Answered by John LeggUpdated 8 Oct 2026
How Does This Compare to Custom-Cut Foam?

Pick & pluck foam can be changed by hand in the field. Custom-cut foam gives an exact fit but has to be ordered: B&W's custom inlays need a minimum of 10 pieces, with about 10 working days for a sample and about 20 for production.

Answered by John LeggUpdated 8 Oct 2026
Which B&W Cases Work with These Foam Inserts?

Pick & pluck (SI) sets are offered for B&W outdoor.case Types 500 to 6800. For Type 7800 and the largest types, where B&W lists plain foam layers (FI), check with us.

Answered by John LeggUpdated 8 Oct 2026
How Do I Customise Foam for Different Equipment Sizes?

Place items on the top layer, mark the outline, then pluck out the pre-cut cubes by hand. Deeper cavities use additional cube layers.

Answered by John LeggUpdated 8 Oct 2026
Can I Reuse Removed Foam Cubes?

Yes. Store spare cubes for future adjustments or additional padding needs.

Answered by John LeggUpdated 8 Oct 2026
Is the Foam Water-Resistant?

B&W publishes no water-resistance data for the foam. Water and dust protection come from the IP67-rated case itself.

Answered by John LeggUpdated 8 Oct 2026
Does the Foam Resist Chemicals and Solvents?

B&W publishes no chemical-resistance data for the foam. If your equipment may carry oils or solvents, clean it before packing or contact us about custom inlays.

Answered by John LeggUpdated 8 Oct 2026

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Zupfschaum