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B&W International GmbH

B&W Pluckable Foam Inserts for B&W Outdoor Cases

B&W Pluckable Foam Inserts for B&W Outdoor Cases

Universal pick & pluck foam inserts compatible with all B&W International outdoor cases.

SKU: BH3.2809

Case Type
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Key Features

Pre-scored cubes for hand-easy customisation
Multi-layer protection including egg-crate lid foam
Medium-density 25 kg/m³ closed-cell foam
Temperature stable from -30 °C to +80 °C
Made to fit each B&W case type
Moisture-proof and chemical-resistant material
Dark grey finish for professional presentation

Overview

B&W Pre-Cut Foam Inserts (SI) let you shape the inside of an outdoor.case to your equipment. The cubed foam fills the case base and can be plucked out to suit each item, and egg-crate foam protects the equipment from the lid.

Choose the insert for your case type. The Detailed Description tab lists the part number for each type from Type 500 to Type 7800, and the case references of most older types from Type 10 to Type 70.

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Field-Ready Protection

Custom compartments ensure delicate tools and instruments remain secure in transit

Simplified Customisation

Hand-remove cubes to quickly adapt layouts without specialised tools

One Insert, Many Cases

Universal design covers all B&W case sizes, reducing SKUs and simplifying inventory

Pre-Cut Cubed Foam Inserts (SI) for B&W Outdoor Cases

The B&W SI insert is a removable pre-cut, cubed ("pluck") foam insert that lets you shape the interior of the case to your equipment. It fills the case base, and egg-crate foam protects the equipment from the lid. Each insert is made for one case type, so choose the type of your case from the tables below.

Compatible Case Types

Case Type Foam Insert Part Number
Type 500 SI/500
Type 1000 SI/1000
Type 2000 SI/2000
Type 3000 SI/3000
Type 4000 SI/4000
Type 5000 SI/5000
Type 5500 SI/5500
Type 6000 SI/6000
Type 6040 SI/6040
Type 6500 SI/6500
Type 6600 SI/6600
Type 6700 SI/6700
Type 6800 SI/6800
Type 7800 SI/7800

Part numbers are shown as on the B&W datasheet. Our order codes carry the prefix BW, for example BWSI/1000.

Older Case Types

Older B&W cases are identified by their case reference, listed below. Please ask us for the matching insert.

Case Type Case Reference
Type 10 1.2809
Type 20 1.2816
Type 30 1.3515
Type 40 1.4016
Type 50 1.4618
Type 55 1.4630
Type 65 1.6023
Type 68 1.6033
Type 70 1.7226

Not Included

Cases and the equipment shown in photographs are not included.

Engineer Q&A

Questions and Answers

10 questions
  • How Many Foam Layers Are Included Per Case Size?

    Each set has a pre-cut cube layer, egg-crate lid foam and a cushioning base layer. The number of layers varies by case type; B&W does not publish a count.

    Answered by John LeggUpdated 8 Oct 2026
  • What Tools Are Needed for Customisation?

    No tools required. Optional: chalk or pencil for marking and a ruler for precise layouts.

    Answered by John LeggUpdated 8 Oct 2026
  • Will the Foam Degrade Over Time?

    B&W publishes no ageing, material or temperature data for the foam. The case itself is rated from -30 °C to +80 °C. This set is the replacement if your inserts wear.

    Answered by John LeggUpdated 8 Oct 2026
  • Can I Trim Foam for Non-B&W Cases?

    B&W makes these sets for its own cases only. In our experience the base layer can be trimmed with a sharp knife to fit another case of similar size.

    Answered by John LeggUpdated 8 Oct 2026
  • How Does This Compare to Custom-Cut Foam?

    Pick & pluck foam can be changed by hand in the field. Custom-cut foam gives an exact fit but has to be ordered: B&W's custom inlays need a minimum of 10 pieces, with about 10 working days for a sample and about 20 for production.

    Answered by John LeggUpdated 8 Oct 2026
  • Which B&W Cases Work with These Foam Inserts?

    Pick & pluck (SI) sets are offered for B&W outdoor.case Types 500 to 6800. For Type 7800 and the largest types, where B&W lists plain foam layers (FI), check with us.

    Answered by John LeggUpdated 8 Oct 2026
  • How Do I Customise Foam for Different Equipment Sizes?

    Place items on the top layer, mark the outline, then pluck out the pre-cut cubes by hand. Deeper cavities use additional cube layers.

    Answered by John LeggUpdated 8 Oct 2026
  • Can I Reuse Removed Foam Cubes?

    Yes. Store spare cubes for future adjustments or additional padding needs.

    Answered by John LeggUpdated 8 Oct 2026
  • Is the Foam Water-Resistant?

    B&W publishes no water-resistance data for the foam. Water and dust protection come from the IP67-rated case itself.

    Answered by John LeggUpdated 8 Oct 2026
  • Does the Foam Resist Chemicals and Solvents?

    B&W publishes no chemical-resistance data for the foam. If your equipment may carry oils or solvents, clean it before packing or contact us about custom inlays.

    Answered by John LeggUpdated 8 Oct 2026

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